High-efficiency dust collector for cement plant

High effiency dust collector for cement plant Product IntroductionBaghouses (also called pulse jet baghouse, pulsejet dust collectors, etc...) are self contained, fully automated where needed. We also supply and install ducting, access platforms, ventilation and instrumentation. Baghouses are engineered for dusts of 3 micro

Featured Products

High effiency dust collector for cement plant 

Product Introduction

Baghouses (also called pulse jet baghouse, pulsejet dust collectors, etc...) are self contained, fully automated where needed. We also supply and install ducting, access platforms, ventilation and instrumentation. Baghouses are engineered for dusts of 3 microns and larger, in the following applications:

  • Woodworking
  • Cement production
  • Powder processing
  • Steel melting
  • Material handling
  • Primary metals, including steel-making
  • Metals fabrication: grinding, sawing, sanding, polishing
  • Papermaking
  • Mixing and blending options
  • Mining
  • Foundries
  • Glass Plants
  • Battery Plants
  • Universities

We offer a full range of collector designs and media choices to solve the toughest pollution control problems involving high temperatures, pressures and corrosives. Capacities to 200,000+ CFM.

High Effiency Dust Collector for Cement Plant

All-welded fabrication for operation to ±20" WG (rectangular models); 11 gauge, 12 vertical wire cages are standard. Top and side bag models are available.

High Effiency Dust Collector for Cement Plant

Feature:

1. It has modern design, it uses lower gas inlet structure, the rough high temperature granules directly drop to the dust hopper and effectively protects the filter bag.

2. It uses long filter bags and it has smaller floor area in case of equal processing capacity, therefore it is more convenient for reconstruction of old factories.

3. It uses separate chamber offfline dust clearingwith high efficiency and few secondary flour dust attachment, in the meantime, it can effectively reduce the equipment energy consumption, the fatigue level of filter bag and pulse valve is correspondingly reduced and the service life of filter bag and vane is prolonged by several times and equipement operation cost is remarkably reduced.

4. The overhaul and bag replacement can be carried out for separate chambersunder the condition that system blower and system run normally.

5. The filter bag inlet used spring tension structure, it is convenient to disassemble & assemble and it has good tightness.

6. The case uses airtightness designand it carries out leak detecting with oil and reduces air leak to the maximum extent.

7. The whole set of equipment is controlled by PLCto realize automatic dust cleaning, dust removal, automatic temperature control and over temperature alarm.


High Effiency Dust Collector for Cement Plant

Dust Collector's parameter:

Model

PPC128-6

PPC128-9

PPC128-10

PPC128-2×6

PPC128-2×7

PPC128-2×8

Volume(m³/h)

67300

100900

112100

134600

157000

179400

Air speed(m/min)

1.2-2.0(Speed varies at different dust points)

Filtration aream2)

935

1402

1558

1869

2181

2492

Net filtration area(m2)

779

1246

1402

1713

2025

2336

No. of bag(pc)

768

1152

1280

1536

1792

2084

Resistance(Pa)

1470-1770

Minus pressure(Pa)

7000

Dust content at inlet(g/m³)

<1300

Dust emission(g/m³)

≤0.1

Compressed air

Pressure(Pa)

(5-7)×105

 

 

Air consumption

3.6

5.4

6

7

8.3

9.5

 

(m³/min)

Pulse valve

Qty(pc)

12

18

20

24

28

32

Size

2-1/2″

Elevation valve

Qty(pc)

6

9

10

12

14

16

 

Size(mm)

Valve Φ725,air tank Φ100

Discharge device YJD-26

Outlet 300×300mm Capacity 24m³/h

Double flap valve 305×915

Screw conveyor

Model

Dia. Φ300,capacity 21m³/h

N/A

Gearbox

XWD2.2-5-1/43,power 2.2Kw

N/A

Air slide

Air slide 250mm,flow rate 2.0m³/m2,  Pressure 6860pa,If the dust content exceeds 700g/m³ at inlet, bag filter with big screw conveyor should be considered.

Bag size and material

Dia.×lengthΦ130×3050,Gross weight of polyethylene felt 450g/m2,temperature 120°C

Insulation area(m2)

125

196

205

223

247

262

Total weight(approx.)(Kg)

24120

31680

34680

43920

52680

60000

Note 1: Net filtration area means the area of one chamber during dust removing. 

      2: The compressed air consumption is based on supply of compressed air pipe from an air compression station. The consumption should be considered to be 1.3 times more if the supply is provided by an independent air compressor.

 

Model

PPC128-2×9

PPC128-2×10

PPC128-2×11

PPC128-2×12

PPC128-2×13

PPC128-2×14

Volume(m³/h)

201900

224300

247600

269100

291600

314000

Air speed(m/min)

1.2-2.0(Speed varies at different dust points)

Filtration area(m2)

2084

3115

3427

3738

4050

4361

Net filtration area(m2)

2648

2959

3271

3582

3894

4205

No. of bag(pc)

2304

2560

2816

3072

3328

3584

Resistance(Pa)

1470-1770

Minus pressure(Pa)

7000

Dust content at inlet(g/m³)

<1300

Dust emission(g/m³)

≤0.1

Compressed air

Pressure(Pa)

(5-7)×105

 

 

Air consumption

10.7

12

13.1

14.3

15.5

16.7

 

(m³/min)

Pulse valve

Qty(pc)

36

40

44

48

52

56

Size

2-1/2″

Elevation valve

Qty(pc)

18

20

22

24

26

28

 

Size(mm)

Valve Φ725,air tank Φ100

Discharge device YJD-26

Outlet300×300mm,Capacity 24m³/h

Double flap valve 305×915

Screw conveyor

Model

Dia. Φ300,capacity 21m³/h

N/A

Gearbox

XWD2.2-5-1/43,power 2.2Kw

N/A

Air slide

Air slide 250mm,flow rate 2.0m³/m2,  Pressure 6860pa,If the dust content exceeds 700g/m³ at inlet, bag filter with big screw conveyor should be considered.

Bag size and material

Dia.×lengthΦ130×3050,Gross weight of polyethylene felt 450gm2,temperature 120°C

Insulation area( m2)

277

292

307

322

337

352

Total weight(approx.)(Kg)

66480

72000

78480

86400

93600

100800

Note 1: Net filtration area means the area of one chamber during dust removing.  

         2: The compressed air consumption is based on supply of compressed air pipe from a air compression station. The consumption should be considered to be 1.3 times more if the supply is provided by an independent air compressor.


Company information:

Henan Zhengzhou Mining Machinery Co., Ltd. was founded in 1956 and it is the designated manufacture plant of National Mechanical & Electrical Industry Bureau in Henan Province for cement building materials and beneficiation equipments. After more than half a century of development, Henan Zhengzhou Mining Machinery Co., Ltd has developed to an area of 70000 square meters, plant construction area of 40000 square meters with six modern workshops, two heavy machinery workshops, one Municipal Technology Center and more than 260 sets of machining, assembling, welding and other equipments. Its fixed asset value has exceeded 100 million RMB. Henan Zhengzhou Mining Machinery Co., Ltd has become an integrated modern enterprise with scientific research, design, development, manufacturing, sales, installation, commissioning and training services.The main products of company include: ball mill, rotary kiln, vertical preheater, cooler, crusher, metallurgical coke oven, magnetic separator, flotation machine, classifier, feeder, bucket elevator, preheater, dust collector, elevator, drier, and other equipments relate to metallurgy, cement, lime, mineral processing, refractory, chemical industry. The products of Henan Zhengzhou Mining Machinery Co., Ltd have been sold to every province of China and exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and regions. 

High Effiency Dust Collector for Cement Plant
Packaging Detail :

The main machinery is in nude packing and spare parts in Wooden or steel box standard export packing, suitable for long distance delivery.

We can arrange the shipping to your door.
 

High Effiency Dust Collector for Cement Plant
FAQ

According to your requirements,the most suitable machines will be designed for your workpieces please indicate the following details.

 

1.what kind of workpiece will you clean ?

 

2.The workpiece size,length ,width and height of maximum workpiece?

 

3.How many workpiecs do you want to clean per day ?

 

Based on this question,the detailed technical proposals will be sent to you for reference.

 

 

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours